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XR680R What Jet fuel to install?

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XR680R  What Jet fuel to install? Empty XR680R What Jet fuel to install?

Post  Guest Fri May 25, 2012 8:25 am

What Jet fuel to install?


Engine configuration:

680cc cylinder: nicasil plated
Falicon rod Xr's only
102.4mm Wiseco piston - 11.5/1 copression
Hotcams stage 1
K&N air filter
Full Exhaust FMF: Power Bomb, Power core 4
STANDART Keihin 78aBofV

temperature 85`F (30`C)
ALT 656ft (200m) (218yd)

Main fuel Jet 185-190 ?
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Post  Guest Wed Jun 27, 2012 10:05 pm

I DONT KNOW ........... yet BRP smile
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Post  Guest Tue Jul 10, 2012 9:48 am

BRP smile
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Post  Guest Mon Jul 16, 2012 8:16 pm

Здравствуйте Lawyer,

Got your bike doctored? Last I heard it was in intensive case, and was wondering if you found it a good nurse clown


Edit: OK, I only now see it's you who's asking - post a picture of that nurse please LOL.
Your best bet is "too large" and work down from that. I've read about someone having a 200 mounted, and this sounds awfully big - but he said he's happy. Best is to dyno the bike (with very good cooling hmm?), otherwise do some plugchops when WO.
Mind though, with htat big kit I'd rather have 'too big' than too small, but I hunch you alread know that Cool
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Post  Guest Sun Aug 26, 2012 12:09 pm

I installed 200 Jet fuel, 4 needle position. Super acceleration, fuel consumption is very large.Clutch slips: ( Highway consumption 8 liters per 100 km. At a speed of 130 km/h. Star 15/48


Last edited by lawyer999RUSSIAN on Sun Aug 26, 2012 12:16 pm; edited 1 time in total
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Post  Guest Sun Aug 26, 2012 12:14 pm

BuRP wrote:Здравствуйте Lawyer,

Got your bike doctored? Last I heard it was in intensive case, and was wondering if you found it a good nurse clown


Edit: OK, I only now see it's you who's asking - post a picture of that nurse please LOL.
Your best bet is "too large" and work down from that. I've read about someone having a 200 mounted, and this sounds awfully big - but he said he's happy. Best is to dyno the bike (with very good cooling hmm?), otherwise do some plugchops when WO.
Mind though, with htat big kit I'd rather have 'too big' than too small, but I hunch you alread know that Cool

I assembled the motor, everything works fine. Mileage currently 4000 km
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Post  Guest Sun Aug 26, 2012 8:35 pm

Good to hear! Mind to stay away from that extra 1000-rev ceiling you have due to that ignition module hmm, I'm sure you don't want a repeat. Best is to install a Trailtech Vapor and set the alarms (Led's) accordingly.
Post a piccie please?
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Post  Guest Mon Aug 27, 2012 1:33 am


200 small spark plug white ...: (((205-210
will beI did not like Trailtech Vapor, I use Iphone 4 + Navi GPS softwareI have installed extra strong crank, I think it will not break.

I use Luxa2 Bike Mount LH0012
XR680R  What Jet fuel to install? Водостойкий-чехол-для-экстремального-tp_7914088923418025218vb

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Post  Guest Mon Aug 27, 2012 1:36 am

XR680R  What Jet fuel to install? Img_0510
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Post  Guest Mon Aug 27, 2012 1:38 am

XR680R  What Jet fuel to install? Img_0511
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Post  Guest Mon Aug 27, 2012 12:42 pm

A 'jet' with a 2mm hole is hardly a measuring device anymore - I wonder if you not should change to a Mikuni TM40? Plenty of needles & needle-jets available for it too, and the jet-size would be (my guesstimate) around 180.
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Post  Guest Tue Aug 28, 2012 2:05 am

lawyer999RUSSIAN wrote:What Jet fuel to install?


Engine configuration:

680cc cylinder: nicasil plated
Falicon rod Xr's only
102.4mm Wiseco piston - 11.5/1 copression
Hotcams stage 1
K&N air filter
Full Exhaust FMF: Power Bomb, Power core 4
STANDART Keihin 78aBofV

temperature 85`F (30`C)
ALT 656ft (200m) (218yd)

Main fuel Jet 185-190 ?

Did you have the crankshaft balanced?
Do you have the HRC cam timing chain and tensioner?
1 to 3mm over sized valves?
I am surprised that your not running a stage 2 cam with proper valve reliefs to take advantage of the compression.

You will probably have to switch to a larger bore carburetor TM40, FCR41(a pain to install...must grind on engine and reshape fuel tank to fit) or a bored out to 40mm X 42mm venturiEledlbrock quicksilver pumper carb

You need a pumper carb for a street bike!

Stock carb, the 185 or 190 is what I would recommend.

You need to install the 190 or larger (better to be rich than lean). Install a new sparkplug. Start bike (avoid idling) complete a full throttle high speed run in the last gear. With engine at high speed, engage the kill switch while pulling in the clutch lever. Hold in both kill switch and clutch lever until you com to a stop. Remove the sparkplug. Inspect where the insulator touches the shell of the sparkplug. To perform the inspection you will need either a sparkplug inspection flashlight, this is a fancy flashlight with a magnifying lens, or carefully cut the threads and part of the metal base off of the sparkplug.

Review this post:

http://www.xr650rforum.com/t1359-reading-your-sparkplug?highlight=Sparkplug+reading

What you and all of us want to see (please post pictures) is the carbon ring around the ground/base of the sparkplug insulator.


Last edited by AURORA on Tue Aug 28, 2012 12:51 pm; edited 1 time in total (Reason for editing : Spelling)
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Post  Guest Tue Aug 28, 2012 2:30 pm

BuRP wrote:A 'jet' with a 2mm hole is hardly a measuring device anymore - I wonder if you not should change to a Mikuni TM40? Plenty of needles & needle-jets available for it too, and the jet-size would be (my guesstimate) around 180.

need to install keihin FCR41. I will be installing it in winter


Last edited by lawyer999RUSSIAN on Tue Aug 28, 2012 2:44 pm; edited 1 time in total
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Post  Guest Tue Aug 28, 2012 2:42 pm

AURORA wrote:
Did you have the crankshaft balanced? -Yes
Do you have the HRC cam timing chain and tensioner? It is installed but I do not understand why you need it?!
1 to 3mm over sized valves? -no
I am surprised that your not running a stage 2 cam with proper valve reliefs to take advantage of the compression. I do not understand you

You will probably have to switch to a larger bore carburetor TM40, FCR41(a pain to install...must grind on engine and reshape fuel tank to fit) or a bored out to 40mm X 42mm venturiEledlbrock quicksilver pumper carb -I know

You need a pumper carb for a street bike! -I know

Stock carb, the 185 or 190 is what I would recommend.

You need to install the 190 or larger (better to be rich than lean). Install a new sparkplug. Start bike (avoid idling) complete a full throttle high speed run in the last gear. With engine at high speed, engage the kill switch while pulling in the clutch lever. Hold in both kill switch and clutch lever until you com to a stop. Remove the sparkplug. Inspect where the insulator touches the shell of the sparkplug. To perform the inspection you will need either a sparkplug inspection flashlight, this is a fancy flashlight with a magnifying lens, or carefully cut the threads and part of the metal base off of the sparkplug. I know this technique, I set up on it. at 200 I have a white sparkplug.

Review this post:

http://www.xr650rforum.com/t1359-reading-your-sparkplug?highlight=Sparkplug+reading

What you and all of us want to see (please post pictures) is the carbon ring around the ground/base of the sparkplug insulator.
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Post  Guest Tue Aug 28, 2012 2:48 pm

XR680R  What Jet fuel to install? Img_1410

XR680R  What Jet fuel to install? Img_1411

XR680R  What Jet fuel to install? Img_1412

XR680R  What Jet fuel to install? Img_1413

XR680R  What Jet fuel to install? Img_1414

170 fuel jet
XR680R  What Jet fuel to install? P1030510

XR680R  What Jet fuel to install? P1030512

Iphone 4 +Luxa2 + navitel (GPS Soft)
XR680R  What Jet fuel to install? P1030513

XR680R  What Jet fuel to install? P1030514

XR680R  What Jet fuel to install? P1030515

XR680R  What Jet fuel to install? P1030516

XR680R  What Jet fuel to install? P1030517

easy slider
XR680R  What Jet fuel to install? P1030518
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Post  Guest Tue Aug 28, 2012 6:40 pm

Great bike!
And ze kar iess alsso good!
Love your toys Wink
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Post  Guest Tue Aug 28, 2012 10:42 pm

The stage 2 cam makes more efficient use of the higher compression ratio vs the Stage 1 cam.

Piston valve relief cut. Cuts is the piston dome which ensure the valves do not strike the piston...I assume you know this and was asking about the cam.

Does your sparkplug have a carbon ring such as the one pictured below?
XR680R  What Jet fuel to install? Plugd_noshell
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Post  Guest Tue Aug 28, 2012 11:23 pm

No, I have a lighter sparkplug. will install more than 200
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Post  Guest Tue Aug 28, 2012 11:48 pm

Just to be sure, I am talking about the 1 mm carbon ring at the base of the insulator cone(pictured above). Not talking about the color of the insulator cone.
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Post  Guest Sat Mar 09, 2013 2:38 pm

you need a fcr41 @ to take full advance of the 680 kit,even better let it keyhole bore to 42 a 43mm.Add a XR400 CDI and a stage 2. And then ... I liked the engine with the stock bore and the HRC piston better than the 102.4mm.
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Post  Guest Mon Aug 12, 2013 12:30 am

so which carb did you fit, the std carb can flow more air by removing its choke, might make for hard starting in the cold though, ive used a couple of flat slides, a rs38mm mikuni[no advantage over stock] a fcr40mx, substantial gain over stock, which i had to mod fuel tank to fit[ ended up replacing due to leaks]now have modded fcr43.5mm to l/hand cable op, + a clarke 16l tank, still awaitng trials with this due to injury rcovery, i had just installed a 102mm piston + a motard grind cam with the xr400 ign, it does vibe more than the previous 100mm 12.5:1 ross piston, but should work my ov/size valves better on the 43mm carb
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Post  Guest Mon Aug 12, 2013 1:15 am

My engine died (bearing GEARBOX, broke the CASING
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Post  Guest Mon Aug 12, 2013 1:27 am

XR680R  What Jet fuel to install? 88ed3ba54cd5
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Post  Guest Mon Aug 12, 2013 1:52 am

looks like a cog has side loaded the bearing
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